What Is a Vacuum Emulsifying Mixer?
Vacuum Emulsifying Mixer is an industrial machine used for dispersing, high shear mixing, and viscous emulsification. It prevents dead corners and improves the overall quality of products.
The mixer consists of a blade mixer for high dense ingredients and an emulsifier homogenizer that facilitates the emulsification process. It creates a downward current to ensure continuous blending.
1. Vacuum Technology
The vacuum system in Vacuum Emulsifying Mixers helps to push out air bubbles and make the emulsion process easier. The vacuum is a key part of the machine’s functioning and it can be adjusted depending on what kind of material you’re mixing. The machine also comes with a CIP system to help keep the equipment clean and free of contaminants.
Using a high shear rate, this type of mixer can emulsify materials with varying viscosities. The materials are sucked into the narrow space between the stator and rotor where they’re subjected to strong shearing and kneading, which makes it easy to disperse and emulsify them.
This equipment is often used in cosmetic and pharmaceutical industries to mix and homogenize products with a wide range of viscosities. It is useful in making creams, lotions, ointments, preparations, and product suspensions. It is also a popular choice for processing thick source, oral syrups, latex, and emulsions. It is also widely used in the food industry to emulsify mayonnaise, dressings, jam, butter, and margarine. Stainless steel is commonly used to make the non-product contact parts of this machine, with AISI and SS316L materials being the most common.
2. High-Speed Mixing
Vacuum Emulsifying Mixers have high-speed mixing capabilities, allowing them to make a variety of different products in a short amount of time. Vacuum Emulsifying Mixer The machine can also be equipped with a CIP (cleaning in place) system, making it easy to keep the mixer clean while working.
The vacuum emulsifier machine can be used to mix a variety of materials, including water, oil, and emulsifiers. It is especially suitable for use in the cosmetic industry, where it can be used to create creams, lotions, and lipsticks. It can also be used to make medical supplies, such as eye drops and antibiotics. It can even be used to make industrial products, such as dyeing and printing inks.
This type of mixer comes with a variety of safety features, including colored push buttons that are harder to accidentally press and an alarm system that tells you when vacuum valves aren’t closed tightly enough. It is important to check the machine regularly and to follow the manufacturer’s instructions for maintenance. For instance, if your mixer isn’t heating up as it should be, it may be a sign that the machine isn’t properly plugged in or fueled.
3. Temperature Control
Vacuum Emulsifying Mixers have temperature control capabilities that allow them to work with a range of temperatures. This allows them to create a smooth and uniform mixture without lumps or clogging. It also helps to reduce the amount of material that is wasted during the mixing process. This reduces the overall cost of production and saves money in the long run.
These machines are designed with safety in mind. They include features such as colored push buttons to make it harder to accidentally press them, a pressure gauge, and alarm systems. This means that there are fewer chances of a mishap during the mixing process and a reduced risk of injury for workers.
These machines are used in cosmetic and ointment factories to process products such as creams, skin care treatments, hair dye creams, and ointments. They can be used for small and large batches of these products. They can also be used to produce ointments for medical purposes. SaintyCo’s TFZRJ 5-20L vacuum emulsifying mixer can handle the blending, dispersing, and homogenizing of different materials. Its rotor and stator rotate at high speeds, creating a pressure contrast within the homo-head that shears, breaks, mixes, and emulsifies the ingredients.
4. Stainless Steel Materials
A Vacuum Emulsifying Mixer uses many significant functions of vacuum to improve mixing performance and product handling. These machines provide a controlled mixing environment to avoid aeration that causes blade mixer supplier degeneration. The machine also provides better mixing results and a higher shelf life for the final products.
These machines are also known as homogenizers that can perform high shear emulsification, mixing, and dispersing. They are used to process viscous food and cosmetics in small and large scale industries. They are equipped with a water and oil pot, a vacuum system, hydraulic lifting system, and an electric control panel. They are also available in semi-automatic model that allows you to set functioning specifications manually.
The rotor and stator of the vacuum homogenizer combine to create strong kinetic energy that forces the materials into a narrow space between them. This creates crushing, shearing, kneading, and centrifugal force to break down and distribute one or multiple phases in the continuous phase. This type of mixing can take place in one or in several phases, and is highly efficient.
5. Easy Maintenance
The vacuum emulsifying mixers are available in a small size and are ideal for laboratory experiments. They can be used to mix various chemicals for experiment purposes in laboratories and are also useful for production purposes. It is essential that the mixers be cleaned after each use to ensure proper operation. This prevents contamination and ensures that the mixing quality is not affected. It is also a good idea to regularly check the vacuum valves and pressure gauges to keep them in working condition.
This machine can be easily maintained and is used to make a wide variety of products, including ointments, creams, and syrups. Its high-speed agitation and vacuum technology allow it to make even the most viscous products. It also has a counter-rotating centre agitator and wall scraper for easy dispersing. In addition, it can be fitted with a heating pump for quick heating and cooling of the materials. It can also be equipped with a CIP system for easy cleaning and disinfection. You should not put dry powder materials or lumps of material into the emulsifying mixer, as this will cause damage to the equipment.