Vacuum Emulsifying Mixer

Vacuum Emulsifying Mixer is a machine that helps to mix and emulsify thick products. It has a blade mixer and high-speed homogenizer that help in mixing. The machine also has scrapers that help in preventing dead corners.

Firstly, the materials are poured in water and oil pots respectively. Then the vacuum function is activated to pull the material.

Automatic or Semi-Automatic

Vacuum Emulsifying Mixer is a multi-functional machine that is used for mixing, dispersing, homogenizing, and aspirating highly viscous materials. It has a mechanism for preventing dead corners by having scrapers that help in eliminating the materials stuck on the inner surface of the machine. It is made of stainless steel 316L and is ideal for producing creams, lotions, Vacuum Emulsifying Mixer and ointments. It is also hygienically designed and manufactured and meets normal hygiene standards for GMP production.

The emulsification process is quick and efficient with this machine. Its control panel allows you to set the speed, temperature, and timing of the emulsion. The vacuum function sucks the materials into the emulsion container. It also prevents aeration, which causes the mixing blades to degenerate and helps in getting void-free products.

You can use the vacuum emulsifying mixer for various applications, including cosmetics, medicines, food, dyeing industrial products, and printing inks. It is also useful for mixing cleaning products, soups, and other fluids.

The emulsion mixer has a water and oil pot, a system for heating and cooling, a vacuum system, a hydraulic lifting system, and an electric control panel. You can also adjust and see the emulsification speed, temperature of each jar, and the temperature measuring gadget on the screen of the control panel. You can also manually pick up the bowl that contains the emulsion and pour it into another container.

Laboratory Experiment

Vacuum Emulsifying Mixer is a valuable tool for laboratories conducting various experiments. This machine can be used to emulsify and homogenize a wide variety of materials. These machines can be customized to meet the specific needs of each lab. They can be used to develop a range of cosmetic, pharmaceutical, and fine chemical products. These machines are also suited for mixing low viscous products. This includes creams, ointments, and lotions. They can also be used to make hair gels, shaving cream, lipsticks, and facial cleansers.

Using the vacuum emulsifying mixer is easy and simple. The process starts with the ingredients being heated in the water pot and oil pot. Once they’re heated, they are sucked into the emulsion boiler under negative pressure. The vacuum will then force the mixture through the isotropic blender and into the rotor. The rotor will then create powerful turbulent flow to break down the materials into particles of 200 nm- 2 um.

The resulting mixture will be glossy, exquisite, and ductile. The mixer is also equipped with a CIP system that automatically triggers the cleaning process. This ensures that the machine is cleaned regularly, preventing contamination during production. This feature is especially important for laboratories that produce high-risk or sanitary products. The sanitary design of the machine makes it easy to clean and maintain.

Customization

A vacuum emulsifying mixer can be customized to the specific needs of the user. The machine can be used in many industries to make a wide range of products including cosmetics, medicine, chemistry, dyeing, and printing inks. It is also suitable for the emulsification of materials that have high base viscosity and high solid content.

It can be used in the cosmetic industry to mix body creams, lotions, shampoos, shaving gel, and lip glows. In the pharmaceutical industry, it can be used to mix ointments and oral syrups. It can also be used in the food industry to process jams, mayonnaise, and butter.

The vacuum emulsifying mixer can be configured with different types of shear. The high shear machines are ideal for low-viscous products, while the low-shear ones work well with freely flowing, heat sensitive, and fragile materials.

The mixer can be equipped with a welded jacket that allows it to be heated or cooled using steam, thermal oil, or water. The mixer supplier jacket can be made from a variety of metal materials including stainless steel, carbon steel, Hastelloy, and Titanium. The mixer can also be configured with a CIP system that will automatically clean the machine. This will allow the user to save time and money by avoiding manual cleaning and sanitation. CIP systems are especially useful for hazardous chemicals that are difficult to clean manually.

Maintenance

Vacuum Emulsifying Mixer is an advanced equipment designed to protect the active constituents via appropriate mixing procedures. The equipment is used to manufacture cream, ointment and lotion in cosmetic, pharmaceutical and chemical industry. It consists of an emulsifying pot, oil and water storage tank, vacuum system, heating system and electric control. It is also equipped with a discharge valve and temperature sensor to facilitate a controlled environment within the emulsifying pot.

The equipment is capable of shearing, breaking, dispersing and homogenizing the high viscosity material. It is also able to reduce the air incorporation during blending and homogenization process which results in smooth, clear, and transparent products. It has the ability to homogenize a wide range of samples from low to high viscosity. The machine is very simple to operate and maintain and has a good stability in performance, excellent production efficiency, easy cleaning and maintenance, high quality and safe operation.

However, this type of mixer is not suitable for lysols and foams as it cannot handle extreme heat conditions. Also, it is not suitable for sensitive tissue samples and temperature-dependent ingredients that require a cooling system to achieve significant homogenization. It is therefore recommended that you consult with a professional before using this type of equipment to avoid any unnecessary damage to your samples. The emulsifying mixer should be cleaned on a regular basis to prevent the accumulation of wastes in the tank.