Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer is a multifunctional homogenizing equipment used in a wide range of industries for various purposes. It is ideal for mixing, emulsifying, dispersing and blending different items such as ointments and creams.
The machine adopts German development to enhance sealing productivity and the most authentic emulsifying insurgency speed can reach 4,200rpm while the critical shearing fineness can be as high as 5um.
Benefits
A vacuum emulsifying mixer is an important machine for cosmetic and pharmaceutical industries. It’s used to make a variety of products, including healing creams, treatments, moisturizers, Vacuum Emulsifying Mixer toothpaste, shampoo, lotions, and other beauty products. It can also be used in the food industry to emulsify oils and water-based foods. Vacuum emulsifying mixers can help produce high-quality products that are free from air bubbles and have uniform consistency.
They’re versatile and scalable. They’re designed to handle a wide range of viscosities and formulations, making them suitable for small-scale laboratories and large-scale production facilities. They also have advanced control systems that allow for precise regulation of mixing speed and temperature, ensuring consistent results.
These machines also offer excellent emulsion stability. The intense shearing action of a vacuum emulsifying mixer creates small droplets that ensure that the oil and water phases stay in the correct ratio. This ensures a stable emulsion and reduces the risk of product contamination.
In addition, these machines are easy to clean. Their smooth surfaces prevent bacteria and dust from entering the product, and their powerful vacuum system keeps contaminants away from the blending area. Vacuum emulsifying mixes are often paired with a CIP (Cleaning-in-Process) valve that automatically triggers cleaning when certain parameters are exceeded. This reduces the amount of time and effort required to manually clean the equipment, saving time and money.
Vacuum emulsifying mixers are a great option for processing high-viscosity products, and they’re particularly useful for mixing thick materials. The high-speed shearing action of the machine helps to dissolve ingredients quickly and efficiently, which can reduce the amount of time needed for production. However, you should be careful not to exceed the maximum working pressure of your mixer. This may damage the machine. It is also recommended to use a vacuum emulsifying mixer in a well-ventilated area.
Types
A vacuum emulsifying mixer is an equipment used to mix materials of different viscosities in personal care, cosmetics, pharmaceutical, and chemical industries. These machines are designed to create emulsions of products that typically don’t mix together well, such as oil and water. They are able to accomplish this task through multiple processes, including mixing, dispersing, and homogenizing. These machines also have the ability to aspirate and heat liquids and other materials.
When you want to use a vacuum emulsifying mixer, it’s important to understand how the machine works. It operates by creating powerful suction during high-speed rotation of the shear head that draws the ingredients from the two separate pots. The ingredients are then forced through a screen to form tiny droplets. This process helps to ensure that the mixture will be consistent and will have a low viscosity.
The machine is made up of a main pot, water pot, and oil pot, which are all connected to an electric control system and heating and cooling systems. This makes it easy to control the temperature of the materials. It’s also possible to adjust the power of the motor and speed of the shear. You can choose from a variety of sizes and features to meet your specific needs.
The vacuum emulsifying mixer is a great way to make creams, medicine ointments, and other beauty products. It is especially useful for medical facilities that produce wound healing creams, topical solutions, eye drops, and other medical products. It’s also an excellent choice for companies that produce food and beverages. The machine can be easily modified to accommodate your production needs, making it a versatile option for any business. The mixing process is quick and efficient, and the machine’s features make it simple to operate.
Advantages
The advantages of using a vacuum emulsifying mixer are numerous. These machines provide faster and higher-quality results than manual methods, and they can be customized to suit your specific needs. They are also energy-efficient, which means they can save you money on electricity bills. Additionally, they reduce the risk of contamination by preventing air from entering your product.
This equipment is used in a wide variety of industries. The cosmetic industry uses this machine to mix products such as body lotions, creams, and shampoos. Drug ventures also use it to handle treatments and oral syrups, and it can be used in food production as well. The machine can be used to emulsify many different materials, including oils and soaps.
It is important to maintain your emulsifying mixer to ensure that it runs smoothly and efficiently. mixer supplier The best way to do this is by regularly checking the pressure gauges and vacuum valves. It is also recommended to clean the agitator and bowl regularly. You should also change the hoses on a regular basis, and make sure to keep records of maintenance activities.
Vacuum emulsifying mixers are designed to be safe and easy to operate. They have a number of safety features, such as a vacuum protection switch and a CIP cleaning system. This helps to prevent accidents and ensure that the machine is in good working condition. The vacuum protection switch is also helpful in avoiding the opening of the pot lid when a vacuum is present inside.
Another advantage of a vacuum emulsifying mixer is that it can dissolve high-viscosity ingredients more effectively than other types of mixing equipment. Its rotor and stator can break up large particles of matter into smaller pieces, which allows for better homogenization. However, it is important to remember that vacuum mixing is not suitable for all samples. For example, it is not appropriate for sensitive tissue samples or lysols (disinfectant sprays). The mixture may need to be cooled or heated during the homogenization process.