Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer is an ideal machine for making cream, lotion and ointments. It is also suitable for petrochemical industry, printing and dyeing auxiliaries, paper industry, pesticide fertilizer and plastic rubber, power electronics industries.
The main structure of the machine includes emulsifying pot, water pot and work frame. The work frame and the emulsifying pot are connected by soft pipes.
Capacity
A vacuum emulsifying mixer is a powerful machine that can handle large batches of liquid products. It is a versatile machine that can be used in a variety of industries. It is ideal for creams, ointments, and other liquid products with varying viscosities. It is also useful for emulsifying food ingredients, such as mayonnaise and other dressings. It also helps to reduce the amount of time needed for mixing.
A good vacuum emulsifying mixer has high efficiency, low power consumption, and a quick response. It has a built-in pump, and its tank is made of stainless steel for maximum durability. It also has a CIP cleaning system, which ensures that the machine is clean at all times. This helps to reduce product contamination and increases the shelf life of your finished product.
This machine is easy to use and provides a wide range of peripherals for fluid integration. It can be configured with a vacuum pump, jacket heating/cooling, and hydraulic lifting. It also has an electronic control system and a sample port. The machine is insulated to prevent heat loss and provides protection from corrosion. It can also be configured to meet your CGMP standards, including Clean-in-place (CIP) and Sterilize-in-place (SIP). The product contact parts of the machine are made of stainless steel 316Ll and are mirror polished.
Efficiency
Vacuum Emulsifying Mixer is a multi-functional machine that can help you make creams, lotions, and ointments. It can also be used for dispersing and homogenizing highly viscous materials. The machine is equipped with a heating, cooling, and vacuum system. This makes it easier to Vacuum Emulsifying Mixer use and clean. It is also able to prevent dead corners and has scrapers that aid in removing the material from the inner machine surface.
The efficiency of a vacuum emulsifying mixer is dependent on the type of mixing, temperature, and speed. The higher the shear, the more effective it will be. However, high shear may be difficult to achieve with all materials. For this reason, you should test a sample before buying a machine to ensure that it will work.
Vacuum emulsifying mixers are used by cosmetic and pharmaceutical companies to process ointments, preparations, and product suspensions. They can also be used to make a variety of other products, including toothpaste, shampoo, and lipstick. They can be incorporated into an existing production line or as a standalone unit.
The vacuum emulsifying mixer uses an electric heating system to create the right mixture for your product. The resulting emulsion will have a low temperature and high viscosity, which is necessary for the stability of the final product. The equipment can be placed in an area where there is access to a water supply and power source. In addition, the mixer must be cleaned regularly to prevent bacteria from growing in the mixing tank.
Design
A vacuum emulsifying mixer is an advanced equipment that facilitates easy operating functions, quality production performance, high-level speed, stable homogenizing efficiency, and convenient cleaning. Its compact design, reasonable structure, small land area and high automatic degree make it an excellent choice for ointment manufacturing. This machine is used for blending, dispersing and solubilizing sugars, treatment of foods after adding thickeners and stabilizers, etc.
It is made up of a stainless steel frame, work platform and water tank, oil tank, emulsifying pot, agitator, heating system, scrapper, and vacuum pump. This machine also has a safety valve which is designed to avoid opening the pot lid when the pressure inside it is negative.
The rotor and stator of the mixer are directly connected to each other and both are driven by an electric motor. The rotary motion of the blades causes a downward current that breaks, mixes, and pushes the materials through continuous processes. In the meantime, the upward force of the homo-head generates pressure variation that creates strong turbulence and leads to crushing, centrifugation, and shearing.
Besides, the mixer can prevent dead corners by using scrappers to remove the material stuck on the walls of the pot. It is also equipped with mixer supplier a meter to assess the pressure inside the pot and a discharge valve. When the machine is in operation, it must be placed in a well-ventilated area.
Maintenance
A vacuum emulsifying mixer is an advanced device that helps to protect the active constituents of products by suitable mixing procedures. It has a lot of advantages such as high-level production performance, stable homogenizing efficiency, easy operating functions, etc.
Besides that, it is more energy efficient than the conventional mixers. It also helps to reduce production costs and improve product quality. It is ideal for making suppositories, ointments, pectic substances and lubricant stroma. The machine features a break vacuum hole, CIP cleaning system, and pressure air inlet hole for safety.
Inline vacuum emulsifying mixers are more convenient to operate and maintain than batch models. They are designed with a stainless steel reactor and can be cleaned in a single step. However, it is important to check if the equipment is functioning properly before using it. If you find that the temperature of the reactor is not rising, there could be a problem with the heater configuration. Moreover, you should assess whether the heating power supply is adequate or not. If you are still unable to resolve the issue, you should consult an expert. It is also important to make sure that the area in which you are using the machine is well-ventilated.