Vacuum Emulsifying Mixer
The main function of Vacuum Emulsifying Mixer is to mix, disperse, emulsify, and homogenize materials. It also includes features like a CIP cleaning system and break vacuum hole. It is available in a wide range of metals, including stainless steel.
The mixer helps in reducing the product wastage. It is ideal for small and medium-scale industries. It is being used by cosmetic industry to mic body lotions, creams, detergents, and shampoo.
Homogenization
A vacuum emulsifying mixer can help you to reduce the wastage of raw materials. It works by utilizing the scraper agitator to create net-centrifugal effects. This allows the mixture to get scraped perfectly around the wall of the pot. This method of homogenization reduces the occurrence of sticky residue and avoids product deterioration. It also reduces the amount of raw material that is wasted during each production cycle. This helps you to save a considerable amount of money and improves your profit margins.
Vacuum homogenizing emulsifier machine is a multiple function equipment for mixing, dispersing, emulsifying and aspirating high viscous ingredients. It can be used for manufacturing of medicinal ointment, lotions, and high-grade creams, etc. It is equipped with a blade mixer for high viscous ingredients mixing, and a vacuum homogenizer to facilitate the emulsification process. This device can also prevent dead corners by using scrapers to remove materials that are stuck on the inner machine surface.
Homogenizing a liquid with a vacuum emulsifying mixer is very quick and easy. The mixer has an electric heating system that is located inside the emulsifier pot interlayer, and the water and oil pot are connected by a pipeline that is under a vacuum state. This machine can be easily used in the manufacture of various products like latex, detergents, and saponification goods. It can even be used in oil, chemical and rubber industries to mix colorants, waxes, and coating fluids. It is important to clean the emulsifying tank regularly. It is also recommended to check the distance between the agitator and bowl every half-year to ensure that it is working properly.
Dispersing
A vacuum emulsifying mixer can be used for dispersing and homogenizing liquids on a small or large scale. This type of equipment has many uses, including the food industry and pharmaceutical industries. It can also be used to make cosmetic emulsions. The vacuum atmosphere prevents aeration, which helps to create void-free end products.
This type of mixer is ideal Vacuum Emulsifying Mixer for mixing small, medium, and large batches of cream or emulsions. It is available in a variety of capacities, from 50L-10000L. It can be fitted with an internal slow running anchor mixer and an external inline high shear mixer. It can also be equipped with a heating and cooling jacket to meet customer requirements.
When using a Vacuum Emulsifying Mixer, it is important to follow all the safety rules. You should use colored push buttons to prevent accidental presses and check the pressure gauge regularly. It is also a good idea to keep a maintenance log to help troubleshoot problems. It is also important to clean the emulsifying tank before and after each use.
A vacuum emulsifying mixer can also be used to emulsify polyesters and synthetic fibers in the textile industry. It is also widely utilized in the chemical industry for processing latex, saponification products, sauce, and detergents. It is also used in the paint industry to produce polyester and synthetic paints, and it can be used in the paper, pesticide and fertilizer, plastic and rubber, and power electronics industries.
Emulsification
A vacuum emulsifying mixer is a device that uses mechanical shear forces to blend immiscible liquids into tiny droplets. This allows them to be absorbed in other liquids, creating a uniformly mixed solution. These devices are highly efficient and can be used in a variety of industries.
In addition to dispersing and emulsifying, a vacuum emulsifying mixer can also be used for homogenization, heating, vacuuming, cooling, and sterilization. The rotor-stator configuration allows the machine to perform these tasks in one operation. This ensures consistent results and reduces the need for manual adjustments.
The mixer’s design has many safety features to protect the operator. These include colored push buttons that are harder to mixer supplier accidentally press and an alarm system that tells the operator if the vacuum valves aren’t holding pressure. It is important to check the machine periodically to make sure that it is operating correctly.
A vacuum emulsifying mixer is an effective way to achieve high-quality results in a short amount of time. It’s also more energy-efficient than other types of mixing equipment, saving money on electricity costs. It’s also more durable and can be used for longer periods of time. It’s also easy to operate and maintain, with less risk of malfunctions. This makes it an excellent choice for pharmaceutical and cosmetic companies. It’s also suitable for use in food, water, and beverage processing.
Solubilization
Vacuum emulsifying mixers are widely used in various industrial sectors. They are particularly effective for mixing thick materials such as ointments and oral syrups. They also make the process of creating emulsions much easier and faster than manual methods. This type of equipment is used in cosmetic industries to produce products such as facial cleansers, creams, and shampoo. The food industry also utilizes this machine for making sauces and salad dressings.
A vacuum emulsifying mixer is composed of a stainless steel work frame, main frame, water tank and oil tanks, emulsify pot, homogenizer, agitator, scraper, and heating system. Its operating method is simple enough: First, raw materials are put into separate water and oil tanks for dissolving. Then the undissolved material is sucked into the main emulsify pot through a vacuum pump, and collectively they are dissolved until it becomes homogenized. During this process, the agitator blows the material for deforming and the scraper eliminates the stickiness of the mixture on the pot walls.
The emulsifying mixer can be either fully automatic or semi-automatic. The automatic one is equipped with a control panel, a vacuum device, a lifting system, and a hydraulic pump for the machine to tilt. The semi-automatic version, on the other hand, has a manual control system, an electric heating and cooling system, a power supply, and pots for water and oil.