Oil Mist Purifier

An oil mist purifier (or mist collector) is a type of air filter that removes airborne coolant and metal particles from industrial manufacturing processes. This helps reduce the amount of harmful substances that are released into the environment, which in turn protects workers from health and safety risks.

The first stage of filtration uses a stainless steel woven mesh to catch larger contaminants like iron filings. This prevents them from plugging the system’s reclassifiers and setting off high-pressure alarms.

Health and Safety

Oil mist filters effectively eliminate oil particles and fumes from the air, improving workers’ health and safety. They reduce the risk of respiratory problems, skin irritation, headaches and coughing. Long term exposure can even cause lung diseases like occupational asthma and extrinsic allergic alveolitis1.

Inhaling oil mist also poses slip-and-fall risks, which is why a high level of protection is crucial for metalworking environments. Additionally, oil mist purifier if oil fumes are released into the air they can contaminate products and create a fire hazard. Using an oil mist filter prevents these fumes from entering the environment and saves lubrication oil from being wasted.

The use of an oil mist filter helps industrial facilities comply with strict environmental and health regulations. The removal of harmful substances from the atmosphere helps to mitigate risks associated with regulatory non-compliance, protecting both employees’ health and the quality of the finished product.

Additionally, using a mist collector prevents clogging of the cooling system. This protects sensitive electronic components such as drives and power supplies, and keeps airflow at a maximum, ensuring optimal operating performance. This avoids the need to replace these components prematurely and saves money in maintenance costs and productivity loss due to machine downtime. It also extends the life of the machine and prevents corrosion. It’s therefore an essential component for any metalworking shop.

Environment

Oil mist is an unavoidable byproduct of industrial processes in which machinery uses lubricants or coolants. Although it may seem harmless, if it is allowed to spread into the workplace environment, it poses significant health hazards for workers and can damage expensive equipment. An oil mist collector is an ideal solution to mitigate this threat and protect the environment, ensuring that your workplace follows environmental and occupational health regulations.

Using an oil mist purifier allows you to take control of your workshop’s air quality, while preventing the accumulation of greasy residues and improving overall working conditions. It can also prevent the degradation of your machinery over time, as it keeps oil from accumulating on electrical components and circuit boards.

Many metalworking shops use a variety of different oils in their machines. These fluids are emitted in the form of aerosols and smoke during machining operations, and if breathed for long periods of time, can cause serious health problems.

Having an oil mist separator ensures that the air in your workshop is clean and healthy, and that your machinery is protected from corrosion and other damage. Look for units with a multi-stage filter system that can efficiently separate and collect vapors, particulates, oil smoke, and emulsion mist and return crystal clear air to the production area. Look for units with easy-to-access filter compartments and simple replacement procedures.

Efficiency

A well-designed mist collector will help to maintain air quality in industrial settings and ensure that equipment is functioning correctly. This is important because the wrong type of mist filter can oil mist purifier manufacturer cause health problems and damage machinery. It is also important to choose a company that specializes in oil mist purifiers because they will be able to recommend the correct type of mist filter for your application.

Mist filters use a process called coalescence to separate the oil from the air. The oleophilic fibers on the filter surface are attracted to the oil droplets, which collect together and become heavier as they build up. This causes them to fall down to the bottom of the filter, where they are collected or drained back to the machine tool sump. The filter must be installed properly so that it can capture the oil mist before it escapes from the machine tool.

It is also critical to use the proper type of lubricant for an oil mist system. It should be a high-grade mineral oil or synthetic lubricant that is wax-free. Otherwise, the reclassifiers on the system may get plugged, which can cause alarms to sound in the control room.

The needs of a small shop that runs one shift each day, five days a week are very different from the requirements of a major automotive maker or medical device producer that works around the clock and can’t afford downtime. The right mist filter can handle the demands of each environment and prevent dangerous oil leaks from contaminating the air.

Maintenance

An oil mist collector is a specialized filtration device used to capture and remove airborne oil mist particles from industrial settings. It is a crucial piece of equipment that keeps workers safe, prevents costly repairs to equipment, and creates a cleaner work environment. Proper maintenance is essential to keep the system working as intended and provide the best possible results.

Inhaling oil mist for prolonged periods of time can be detrimental to health and cause respiratory issues. A lingering film of oil on equipment and products can also lead to slippery surfaces, which is a serious slip hazard. Modern metalworking machinery is often controlled by sensitive electronics that can be disrupted if they are coated in oil.

To ensure that the oil mist purifier is functioning as intended, it should undergo a periodic inspection by a trained technician. A thorough examination of the entire system can identify any potential problems and address them before they become more serious. Typical maintenance procedures include cleaning, filter replacement, inspection, and repair. It is important to follow the manufacturer’s recommendations for maintenance procedures, as these guidelines will help to reduce operating costs and safety hazards while improving the overall functionality of the equipment. Performing these procedures can also prevent damage to the system and may even extend the life of the oil mist separator.