Flat Belt Conveyor
A flat belt conveyor is a transport equipment that can convey items or materials over short distances. This type of conveyor is highly efficient and cost-effective in some situations. It can also be modified to suit specific applications.
A common problem for this conveyor is dust build-up on the rollers and bottom cover. This can cause mistracking and reduce belt life. This can be solved by installing scrapers or cleaning staff.
Safety
A flat belt conveyor is a conveyor type that uses powered rollers/pulleys to move materials. It can be used for internal conveyance or in a production line. It is one of the most commonly used conveyor types. This conveyor system can be modified with different accessories, such as cleats, lamination, perforations, profiles or side walls. It is also possible to install a washdown conveyor that can handle wet or greasy products.
Material spillage is a common problem with conveyor systems, especially along transfer and load points. This can cause blockages and buildups that may have a domino effect on the entire system. It can also be an environmental hazard for employees who work near the conveyor. This is why it’s important to check for this issue regularly.
It is possible to improve the situation by installing impact beds, skirt clamps, or a belt plough. These devices will help reduce wasted materials and prevent downtime due to blockages. It is also essential to keep emergency stop buttons and pull cords clearly marked and easily accessible.
Another conveyor-related safety issue is if a segment of the conveyor always runs to one side. This can be caused by a damaged splice. This can be corrected by re-splicing the belt or installing training idlers on the return side before the tail Flat belt conveyor pulley. It is also a good idea to make sure that the conveyor frame is squarely aligned with the pulleys. This will prevent the belt from becoming misaligned and creating an uneven track.
Efficiency
Flat belt conveyors are incredibly efficient and can be used in a variety of applications. These systems can handle many tasks, including cooling, draining, drying, and heating materials. They can also be utilized in logging and mining equipment and as parts of machines, such as pumps and generators.
These systems are designed to minimize product damage and labor costs, resulting in higher productivity and a quicker return on investment. Additionally, these systems reduce maintenance expenses and improve worker safety by eliminating pinch points. This can help reduce employee injuries and accidents.
Modular plastic conveyor systems are ideal for sanitary environments because the hard-plastic segments are easily cleaned and sanitized, unlike a woven belt that retains liquid or bacteria-harboring substances. These systems can be made in a variety of shapes, sizes and styles to meet specific needs and settings.
In addition to reducing the risk of accidents, flat-belt conveyors also increase efficiency by making it easy to load vehicles. This is because the conveyor belt does not move while a vehicle drives over it. Consequently, the car’s automatic braking system will not engage, as it would if it were on a traditional conveyor belt. This also makes it easier to accommodate dualies and exotic cars, which have high rear-wheel clearances.
Maintenance
Performing regular maintenance on flat belt conveyor systems is essential to ensuring they continue working properly. This can prevent small problems from becoming bigger ones that affect production. In addition, it can help keep the cost of repairs down and improve productivity.
The first thing to do is perform a thorough cleanliness inspection. Look at the system from top to bottom and all sides, removing any buildups of dirt, debris or residue. During this time, you should also check Flat Belt Conveyor Manufacturer for any material spillage or blockages. If you find any of these, it is a good idea to clean the system immediately, as they can disrupt efficiency and increase downtime.
Next, it is important to ensure that the drive unit is regularly inspected and lightly greased as recommended by equipment suppliers. This helps reduce the potential for foreign object interference, which can slowly increase motor draw and lead to overload and failure.
Keeping spare parts on hand is also important for maintaining a flat belt conveyor. It is not uncommon for small parts, such as a nut or section of belting, to wear out over time. Having replacements in stock will allow you to make quick repairs when they are needed, preventing production downtime and lost revenue. A CMMS solution like Limble is a great way to stay on top of conveyor maintenance, including planning and scheduling routine work, maintaining just the right amount of spare parts in inventory, and having all maintenance documentation and history in one easy-to-access location.
Cost
Flat belt conveyors are designed for a wide variety of applications. They are able to transport objects that are extremely hot or cold, or that require extreme traction, such as wet or greasy products. They are also able to accommodate large, bulky items such as oil drums and crates. For this reason, they are often used in ship offloading and industrial heat-treating systems.
A flat belt conveyor can also be used to transport fragile items, such as delicate pharmaceuticals. These conveyors can be fitted with cleated belts, which help prevent the product from falling off the conveyor. Moreover, they can also be equipped with metal nubs, which help to improve gripping power. They can be easily cleaned after washing, which is important in sanitary applications.
Besides its efficiency, the Flat belt conveyor system can reduce labor costs by enabling you to automate repetitive tasks that would otherwise require human hands. This can also improve the consistency of your production, which is an important factor in establishing customer brand loyalty.
Unlike the tubular pipe conveyor, a flat belt conveyor can be used to convey materials in a circular shape. This feature is especially helpful in reducing the amount of space needed for civil construction during building projects. In addition, this type of conveyor can also be used to decrease the amount of time required for assembly. It is important to note, however, that care must be taken when constructing a curved conveyor. The curve should be a minimum of 180 degrees, and there must be enough straight runs before and after the curve.