Cartridge Filling Equipment Saves Time and Increases Consistency
Cartridge filling equipment automates the process of cartridge-filling, which saves time and increases consistency. This allows manufacturers to maximize their production and customer solutions.
This semi-automatic machine will work with a variety of different cartridge styles and has one of the highest fill rates of all these machines on this list at about 1,200 per hour. It is also easy to use and offers US-based support.
Adhesives
A wide variety of one and two component adhesives can be used in cartridges with specialized dispensing systems. Whether it is glass glue, silicone sealant, water-based acrylic adhesive, free-nail glue, titebond or series of polyurethane materials, E-PAK Machinery has the manual and automatic cartridge filling equipment to down dispense them in a fast and accurate manner.
Suitable for sealing, adhesive and paste applications, this semi-automatic system can handle up to 50 completed cartridges per minute. This system includes a cartridge bulk bin, load ramp and Servo Fill Station along with a container lift and overcap closing station. This allows for a variety of products to be accurately filled from water thin liquids to thick pastes.
These systems are designed to work with 10, 14 or 30 oz cartridges with various closure options. This system is ideal for high viscosity silicone sealants and compounds. These are also great for manufacturers that want to move from standard plastic cartridges to more sustainable composite paper packaging. These are FSC accredited and break down faster in landfills compared to traditional plastics.
Sealants
Ruggedness of construction, simplicity of operation and maintenance have made the CF series Cartridge Fillers from Geyer a standard in the caulk, sealant and adhesive industry. These machines will fill liquids and high viscous products such as silicone, MS sealant and PU sealant into cartridge filling equipment standard 310 ml aluminum cartridges to be closed with a plastic plunger.
The machine consists of a hopper and reservoir for the silicone materials, a static mixer to stir and mix the materials proportionally and a hydraulic piston filler to fill the material into the empty cartridges. The uploading of the cartridges and the plungers, material filling, air exhausting and insertion, as well as quantity counting and code printing are all automatic. This allows the operator to work from an ergonomic position and reduces the amount of manual labor needed.
This unit can be used with a Nordale Mark 2 end load cartoner and has a production speed of 70 to 80 cartridges per minute. It cartridge filling equipment is equipped with a cartridge bulk bin, loading ramp, Servo Fill Station and Servo Container Lift and Overcap Closure Station for production of 3oz grease cartridges. It is designed for non-hazardous locations and features a programmable logic controller. This unit can be used for other types of cartridges as well. The customer can add the optional nozzle feeder, end puck feeder and interconnecting conveyor to complete the line for 10.1 to 10.5 oz cartridges.
Oils and Liquids
Cartridge-filling machines can handle a variety of products, from adhesives to sealants and oils and liquids. They can quickly and efficiently fill cartridges with these products, ensuring that they are dispensed accurately and evenly. This eliminates the need for manual measurements, which can be prone to errors, and ensures consistency across batches of cartridges.
For example, an oil filling machine uses quantitative cup construction and piston movement to precisely pour in various types of oil. It also allows manufacturers to adjust the amount of oil deposited for different product requirements. These machines are typically easy to operate, and they require minimal maintenance and upkeep.
Another essential component of a cartridge-filling machine is the nozzle, which injects concentrates into the cartridges. Some nozzles can be used with either pressure or gravity to dispense oil, and they come in a range of sizes. The best nozzles are designed to work with a specific type of oil or concentrate and are sized appropriately for the cartridge they’re being used in.
When selecting a cartridge-filling machine, look for one that is built in the United States. This will guarantee quality and speedy replacement solutions should any issues arise. Additionally, look for a model that offers adjustable settings that can accommodate different cartridge specifications. This versatility will allow your company to stay agile and adapt to new market demands without investing in a completely new production line.
Capacity
Cartridge filling equipment can be used to dispense a wide range of products. From adhesives and sealants to oils and liquids, the equipment is designed to dispense these products accurately and consistently, enhancing the quality of the final product. This is especially important when producing products that require strict quality control and compliance with specific standards and specifications.
When choosing a cartridge filling machine, consider the capacity that you will need to accommodate your production demands. Evaluate the machine’s capabilities in terms of the number of cartridges that it can fill per minute to ensure that it will be able to meet your needs without compromising precision. It is also worth considering the machine’s ability to adjust settings, as this will enable you to fine-tune fill volumes and minimize wastage.
If you are looking for a cartridge filling machine that offers both high-performance and versatility, look no further than the Thompson Duke AFM-10 5 Heads Auto Filling Machine. This innovative and portable machine features five separate filling heads, allowing it to quickly and accurately fill multiple cartridges simultaneously, drastically reducing production time. Furthermore, the machine is equipped with a depyrogenation tunnel and in feed rotary table to help keep production running smoothly. Furthermore, it has a built-in rechargeable battery that further enhances its portability and makes the unit ideal for use in confined spaces.