Benefits of a Distillate Filling Machine

A distillate filling machine is a useful device for smaller companies to utilize. It helps to speed up production and lowers costs since a higher number of cartridges are filled and capped quickly. This reduces the likelihood of oxidation or leakage inside each cart.

This equipment is available manually, semi-automatically, or fully automatically. It uses a variety of utensils to keep the oil at an optimal consistency for insertion.

Heating Devices

A distillate cartridge filling machine consists of an oil chamber where the concentrates are stored, a nozzle that dispenses the oils into the cartridges, and a holding tray for the empty cartridges. Many of these machines come with capping equipment that reduces oxidation and leakage in the finished products. Others have labeling machines that streamline the application of eye-catching labels to the finished cartridges.

Regardless of the specific type of oil that’s being worked with, all filling machines require some form of heating apparatus. This is because most of these oils are thicker than water, and therefore need to be heated continuously during the process to avoid bottlenecks. For example, with live resin, a heat gun may be used to keep the jar of oil hot enough for the worker to work with. This helps prevent the terpenes in the live resin from being destroyed by high temperatures during the extraction and processing processes.

While manual methods of filling cartridges are common in the industry, most production facilities today employ some sort of automation technology. These include semi-automatic and fully automated cartridge filling machines, which provide a higher level of efficiency and consistency than manual machinery. Although the initial investment costs of these machines are typically higher, they can save time and money in the long run by decreasing waste and reducing the need for labor-intensive manual operations.

Filling Syringes

As you can imagine, filling cartridges by hand is time consuming and requires significant manual labor. Using a distillate filling machine can help businesses reduce production time and costs while ensuring consistent cartridge quality and high customer satisfaction.

The first step in the process is heating the distillate to a liquid consistency so that it’s easy to use with the syringe. Some packaging teams heat the oil in a small transfer vessel, but other businesses use an assembly line that incorporates heated tubes and a control valve. Once the oil is heated, it’s transferred to a larger syringe that’s attached to the filling machine.

Plunger syringes are the most common type of syringe used for cannabis, and many of them come with a convenient tip cap that’s easy to open. When you’re ready to use a syringe for distillate filling machine your dabbing, simply pull the plunger out until it comes out all the way, leaving a wide opening that you can then use to fill with your concentrate of choice.

When the syringe is filled with your preferred cannabis product, it’s easy to apply the weed directly to a pre-roll or vaporizer cartridge with a clean precision that reduces external contamination and messes. Most syringes also feature an airtight seal that keeps your concentrate in the syringe longer, reducing storage and shipping costs.

Filling Trays

A distillate cartridge filling machine does almost all the work for you, allowing you to load hundreds or even thousands of vaporizer cartridges in just a few hours. This makes it an ideal solution for higher production environments that require accurate, secure, and reliable cartridge filling.

Cartridge fillers come in a variety of models and sizes, but all work by using heated oil reservoirs that dispense cartridges into pre-made molds. A popular option is the VERSA5 from Cart Farm, which can dispense high viscous distillate oils into standard vaporizer cartridges and disposable pens. It features a dual fire system that doubles productivity and can hold up to 50 cartridges at once. Another option is Distillate Filling Machine for Efficient Oil Production the Thompson Duke MCF1, which is smaller than the VERSA5 but still capable of high-volume, automated cartridge filling.

Once the cartridges are filled, a device called a cap press is used to quickly and evenly seal them. This process helps prevent oxidation and leakage from the exposed oils, which may cause them to lose flavor or consistency over time.

Investing in a cartridge filling machine is an essential tool for businesses looking to optimize their production processes and gain a competitive edge in today’s demanding cannabis market. By automating the filling process, ensuring precision, reducing labor costs, increasing efficiency, and enhancing quality, a distillate cartridge filling machine can transform your business.

Filling Carts

Distillate cartridges are a popular and convenient way for consumers to enjoy their cannabis. As such, they are highly sought after and demand has driven the need for consistent and high-quality production. An automatic filling machine can help businesses meet consumer demands and grow their business in today’s competitive market.

Using a distillate filling machine eliminates human error during the process, which can result in inconsistent dosing and varying potency levels. A filling machine dispenses the precise amount of distillate into each cartridge to ensure consistency, product quality and customer satisfaction.

Another advantage of using a filling machine is that it reduces the amount of manual labor involved in the process. The automated system can produce a larger number of cartridges per hour than manual methods, which translates to significant labor cost savings for the business.

In addition to reducing operating costs, a distillate cartridge filling machine improves safety by limiting employee exposure to dangerous chemicals and vapors during the process. This is particularly important for businesses that use hazardous materials such as solvents and distillate in their operations.

A distillate cart filling machine can also offer flexibility and versatility by accommodating different cartridge sizes and shapes. As a result, businesses can expand their product offerings and appeal to a wider range of consumers. Additionally, some machines come with reporting elements that can be used to track production patterns and provide an extra layer of quality assurance.