Industrial Dust Collector For Sale
Boost productivity by reducing harmful and bothersome dust particles in your shop. Industrial dust collectors for sale come in a variety of designs to suit specific facilities’ needs.
Metal fabrication and surface preparation, such as sanding and grinding, produce fine particulates that are best collected in a wet dust collector. Other options include ductwork-based, bag house or cyclone models.
Enclosureless Industrial Dust Collectors
An enclosureless industrial dust collector is an efficient, low-cost alternative to a baghouse. It consists of a fan and filter arranged in a circular plenum with an easy-to-connect waste bag that holds the dust. The dust-laden air is drawn in by the fan and passed through woven fabric filter media. The bag is periodically emptied, which prevents overflow and the buildup of excessive ignition energy.
Enclosureless dust collectors are intended for use in smaller applications, such as a single machine in a woodshop. They are not suitable for larger operations and cannot be used with fine dust because it quickly blinds the filters, increasing the likelihood of deflagration. NFPA 654 requires the collector to be ducted outdoors, but there are situations where it is not feasible or practical.
NFPA has strict requirements for how these systems are located and operated, and it is the responsibility of the owner or operator to follow the guidelines carefully. For example, a sanding operation in a factory industrial dust collector for sale might use an enclosureless system, but the ideal positioning of the equipment is to keep it 20 feet away from operators and areas of passage.
Another important stipulation is that these units be equipped with a short duct to the outside and an explosion vent. The NFPA also recommends that the collector be protected with an automatic sprinkler system or with an ignitable gas detector installed in the main duct upstream of the system.
Cartridge Dust Collectors
Cartridge dust collectors are an effective option for facilities that require a high level of sub-micron particulate filtration. They significantly improve the air quality in your facility, which results in better employee morale and reduced absenteeism. In addition, these ductless systems are more cost-efficient than baghouses or cyclones because they require less maintenance and operate at lower energy levels.
These ductless industrial air filtration systems use a series of cylindrical or oval-shaped filters lined with pleated nonwoven filter media to capture particulate from the air in manufacturing facilities. They feature a pulsating jet function that reverses the direction of air flow within the system to clean the cartridges, which improves efficiency and increases the lifespan of the filters.
They can be used for a variety of applications, including welding fumes, plasma cutting, grinding, sandblasting, thermal spray, powder coating, and more. They can be configured with different sizes of filter media, inlet styles, and other features to meet your specific application requirements.
These ductless industrial air filtration systems can be configured with single or dual drums for waste disposal, depending on your facility’s needs. The air lock model allows the dust and debris to be deposited directly into a waste container without interrupting production, but this option requires you to supply your own waste containers. The dual-drum model provides more flexibility and allows for both drums to be emptied at the same time, reducing downtime.
Baghouse Dust Collectors
Baghouse dust collectors are fabric filters that separate particulates from the air using a variety of filter bags. They are often favored for heavier-loading applications and can work in situations where sticky, tacky, or agglomerating particulates would hinder cartridge-type systems. In addition, they typically offer lower energy costs when compared to other types of equipment.
These units use an induced draft blower to pull industrial dust collector factory dust-laden air through cylindrical, bag-type filters that vary in size. The bags are filled with loose, lightweight fibers that help to trap particulates and make the cleaned air suitable for recirculating into the plant. They are easy to install, operate and maintain.
In some cases, baghouses may also include ultrasonic horns to provide supplementary vibration to the system. This can help to break up agglomerations and reduce the frequency of required filter replacements.
Another feature of some baghouses is that they can be intermittently cleaned, making it easier to keep your production processes up and running while filtering. This type of system is common in food processing plants and metal fabrication environments.
The best industrial dust collection system for your application will depend on several factors, including how much CFM is needed, the volume and size of the particles you are working with, and any abrasive characteristics that might be present in your work environment. Choosing the right dust collector for your facility will ensure that you get the most value from your investment.
Cyclone Dust Collectors
Cyclone dust collectors are small, stand-alone units that work to eliminate large dust particles from the air using centrifugal force. Dirty air draws into the cyclone, creating a controlled “hurricane.” The inner walls of the cyclone slow down the momentum of the dirty air, forcing heavier chips and debris to fall out of the moving air stream. These larger particles are deposited into a collection bin or hopper beneath the cyclone.
Cyclone dust collectors are ideal for operations that produce coarse, heavy chips or granular materials like sawdust, metal shavings and wood chips. They can help reduce conveyor performance problems caused by clogged filters, and can also save money on filter replacements. Additionally, cyclones don’t require expensive filters that need regular maintenance and replacements.
When connected between a collector or vacuum and a dust-producing machine, a separator forces heavier chips and debris to drop out of the airflow while lighter particles continue on for collection and filtration. This can significantly improve filtration efficiency and extend the life of your baghouse or cartridge filters.
A separator connected between a cyclone and a conveyor can be used to sort out different ingredients on the same production line and recover valuable material such as gold dust that is not suitable for standard filters. It can also improve baghouse efficiencies by reducing internal velocities to lower the load entering the bags.