Tungsten Carbide Punch and Die

Punches and dies made of tungsten carbide last longer than steel ones, minimizing the need for replacements. This reduces maintenance costs and downtime and boosts productivity.

PVD coatings are a great way to extend the life of these tools. However, the base tool steel must be high quality for these coatings to work properly.

Durability

In a manufacturing environment where productivity is critical, your equipment needs to run smoothly and consistently. If your punches and dies are prone to frequent breakdowns, you lose valuable production time. That’s why it is important to choose the right wear parts for your application. Tungsten carbide is an excellent choice for reducing wear and tear on your machinery, resulting in a longer lifespan. This allows you to reduce downtime and maintenance costs and maintain consistent dimensional accuracy of the tool.

Tungsten carbide is a durable metal alloy that has high strength and hardness, making it suitable for a variety of applications. It is also resistant to corrosion and abrasion, which makes it an ideal material for punches and dies. It is usually made by combining tungsten and titanium carbide with cobalt. It is then sintered to form a solid piece of metal. Its durability is influenced by the amount of cobalt in the matrix, as well as the grain size and type.

A detailed analysis of the abrasive wear on the calotte of the punch carbide punch and die was performed using scanning electron microscopy and light microscopic techniques. The results showed that the destruction of the punches occurs mainly due to plastic deformation and heat damage. The tests showed that a PVD coating is an effective method of increasing surface hardness and decreasing frictional forces, which extends the lifetime of the punch.

Longevity

Carbide punches last longer than their steel counterparts, resulting in lower maintenance costs and downtime. Tungsten carbide also offers greater strength, allowing them to endure more impact from heavier presses and other types of precision machinery. This increased longevity and performance can translate to higher productivity.

The durability of tools used in hot forging depends on their microstructure and lubrication conditions. In addition, the morphology of the tool surface is crucial for the resistance to destructive mechanisms that occur in the hot forging process. A number of tests were performed on post-service punches in order to assess the mechanisms prevailing in hot forging processes. The test results showed that the microstructure of the materials had a direct effect on their durability. Those with distinct carbide banding and evenly spaced carbide clusters had better resistance to the destructive mechanisms that prevail in the hot forging process.

Metalloy Company is an authorized, full-line, stocking distributor of trusted manufacturers of high-speed steel and carbide punches, perforators, pins, and die set components. We can facilitate the needs of our customers with a full range of catalog standards as well as specials made to print. Our experienced and knowledgeable team is here to help you find the solution that fits your application. Contact us today to discuss your options. We look forward to working with you!

Cost-effectiveness

Punches, dies, and forming tools require brute force to pierce, cut, or shape a piece of metal. This process often requires high temperatures and large amounts of energy, which can be expensive for any production facility. To reduce these costs, a manufacturer must maintain consistent dimensions and tolerances in order to produce parts with the required quality and quantity.

Tungsten carbide is an extremely tough and wear-resistant material, which can withstand the harsh demands of cutting and forming applications. However, it is also difficult to work with because of its hardness (89-95 carbide punch and die custom HRC) and high cost. Fortunately, Innovative Carbide offers a no-wax process that improves the overall machining performance of carbide and allows for a larger diameter than traditional carbide products.

For punching and piercing applications, a carbide punch is used as a pusher on the workpiece to form it into a desired shape. Depending on the application, the punch may be used in conjunction with a die or a cutter.

For example, when a hole is punched in a workpiece, the die supports the material around the hole and helps localize shearing forces for a cleaner edge. The die is usually made of a stronger material, such as tungsten carbide or hardened steel. In addition, the punch is often reinforced to withstand compressive and shear stresses.

Versatility

Tungsten carbide punches are a valuable investment for manufacturers looking to reduce downtime and increase production efficiency. These highly durable tools are engineered with precision, delivering accurate results that are critical for many manufacturing applications. They also have superior wear resistance, which can reduce maintenance costs and downtime.

Carbide punches also last longer than steel punches, reducing the need for frequent replacements and increasing productivity. They also offer greater durability than other metal cutting materials, such as HSS (high speed steel). Consequently, they can withstand increased amounts of pressure without deforming or breaking.

A punch and die is a type of tool used in a variety of manufacturing processes, including cutting, stamping, forming and forging work. They are often made of tungsten carbide, which is more durable than hardened steel. This is due to its superior strength and hardness. The punch is used as a pusher on the workpiece and the die cuts the piece that is pushed down by the punch.

Punches are often made of tungsten carbide, but can also be made from hardened steel or a combination of both. In most cases, the type of material is determined by the size and shape of the hole that needs to be cut. A hardened steel punch will be strong against compressive stress, while tungsten carbide is more resistant to tensile stresses.