Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer is the perfect machine for making cream, lotion and ointment. It is ideal for mixing, dispersing, emulsifying and homogenizing. This machine can also be used for heating and cooling the materials.
A vacuum emulsifying mixer consists of main working tank, water tank, oil tank, piping system and hearting device. This equipment can help you produce semi solid viscous emulsions.
Features
A vacuum emulsifying mixer is an industrial machine that can do multiple functions, including mixing, dispersing, and viscous emulsification. It is an important part of a processing business that can help to improve efficiency and increase profits. It can also eliminate waste and save time. It can also improve the quality of the product.
Vacuum emulsifying mixer machines are more energy-efficient than conventional equipment. This reduces your energy costs and enables you to make more profit. Moreover, this equipment is safe to operate and maintain. It comes with a safety valve and other features that help to protect the equipment from damage during the manufacturing process.
These machines are designed for a wide range of industries, from cosmetics to food. They are used to make sauces and salad dressings, as well as pharmaceutical and chemical products. They are a useful tool for processing oils and other liquids that are difficult to mix.
The main features of a vacuum emulsifying mixer include a stainless-steel emulsifier homogenizer and a single-blade mixer. The homogenizer head is constructed of a stator and a rotor that spin at high speeds. The rotation of the rotor creates a shear force that mixes the ingredients. The shear forces push the material into the narrow gap between the rotor and stator, which is where the emulsification occurs.
Applications
The vacuum emulsifying mixer is an excellent machine for blending different fluids. It can be used for a variety of applications, including mixing and emulsifying oils and water. These machines are also able Vacuum Emulsifying Mixer to homogenize fluids with high viscosity, making them suitable for use in food processing and pharmaceutical industries.
The machine is primarily composed of a stainless-steel work frame, water tank and oil tank, emulsifying pot, vacuum pump, agitator, heating system, scrapper, and control system. Its operation method is simple enough: first, the raw material is put into the water and oil tanks and then sucked into the main emulsifying pot through the vacuum pump. Then, the agitator blows the undissolved material away and the scrapper removes stickiness of materials on the wall of pot. The homogenizing process is finished when the mixture has reached its best form.
The vacuum emulsifying mixer can be fitted with CIP and SIP systems to meet CGMP requirements. These systems clean the machine even in parts that cannot be reached manually. This helps to ensure consistent, high-quality final products and improves product yield. This machine is ideal for manufacturing chemical-based products like polyesters, synthetic fibers, soap, latex, shoe cream, and coating liquids. It is also widely used in textile, petrochemical, printing and dyeing auxiliaries, paper, pesticide and fertilizers, plastic and rubber, and power electronics industries.
Maintenance
A vacuum emulsifying mixer is a device that can homogenize, disperse and emulsify materials. It is used for making ointments, oral syrups, and other medical products. It can also be used to process cosmetics and food. This machine is a highly effective and economical way to make these products. Vacuum emulsifying mixers are suitable for production of creams, ointments, and lotions that require a high level of viscosity.
The maintenance of a vacuum emulsifying mixer includes regular checks of the pressure gauge and vacuum valves to ensure they are working properly. These devices may generate heat, and the temperature of the tank should be monitored. If the temperature rises too much, it can cause damage to mixer supplier the equipment. It is important to check the condition of the vacuum pump as well. The pump should be replaced if it is not operating properly.
Keeping the vacuum emulsifying mixer in good condition can help to extend its life. It is recommended to use the mixer in a clean environment. This will prevent the product from absorbing unwanted substances, which can shorten its lifespan. The mixer should be cleaned after each use and at least once a year. It is also important to regularly clean the agitator and bowl. You should also keep the operation platform dry to prevent slipping.
Cost
It is a multi-functional equipment that is used to mix, homogenize, disperse, and emulsify highly viscous materials. It is ideal for preparing ointments, lotions, and cosmetic creams. The vacuum emulsifying mixer has a number of built-in safety features to protect the active ingredients in the product. These include colored push buttons that make it harder to accidentally press them, and an alarm system that lets you know if the vacuum valves aren’t tight enough.
The emulsifying machine is also more energy efficient than traditional machines, which will save you money on your electricity bill. This will help you increase your profit margins and get more products on the market faster. The machine is designed to create a fine and smooth finish in the final product, so it will give your products a high-quality look and feel.
The vacuum emulsifying mixer is easy to use and is a good choice for any company that needs to process a lot of liquids. It has a computerized system that works fast and will save you time and money in the long run. The machine also has a low maintenance cost and is easy to clean. It has a work capacity of 30L to 2000L. It can be used in both batch and inline applications. It is perfect for companies that want to produce high-quality cosmetic ointments.