Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer is a machine that can make cream, lotion, and ointment. It has water and oil pots, a vacuum system, and electric control system.
The machine works by using high shear to distribute one or more phases rapidly and evenly. It also prevents dead corners with scrapers and an agitator.
What is a Vacuum Emulsifying Mixer?
Vacuum emulsifying mixer is a versatile machine that can be used in the food, pharmaceutical and cosmetic industry. It is a machine that uses a vacuum to improve mixing results and prevents dead corners from forming. It also has scrapers that aid in removing materials from the interior of the machine. Its body is made of stainless steel 316L, while its product-contact parts are made from silicone.
The main function of a vacuum emulsifying mixer is to disperse, emulsify, and homogenize products or liquids with different phases. Its design prevents dead corners and provides a smooth, bubble-free mixture. It can also reduce the amount of air incorporated into the mixture, which is important for high-viscosity ingredients.
Its control system can monitor and manage its working process, which includes the power system, agitator, vacuum pump, heating system, and water and oil pots. Its operating controls can also monitor the functioning of the emulsifier, allowing operators to control its speed, temperature, and processing time.
A vacuum emulsifying mixer is a powerful tool that allows you to increase your productivity and reduce the time it takes for your product to be ready for packaging. It can also help you save money and avoid expensive production downtime. Its automated features can also make the whole manufacturing process much easier and faster, resulting in greater returns for your business.
Types of Materials
Vacuum Emulsifying Mixer is a multifunctional equipment for mixing, dispersing and emulsifying. Its special feature is that it can remove all air from the product to make it absolutely air-free. This helps in maintaining the quality of the finished product. It can also speed up the process of blending, homogenization and dispersing.
This mixer is often used in cosmetic industries to produce creams, ointments and Vacuum Emulsifying Mixer lotions. It can be also utilized in the pharmaceutical industry to process ointments, oral syrups and latex. It is also used for processing food products like mayonnaise, dressings and jams. It is also helpful for the chemical and oil industries to produce polyesters and synthetic fibers.
The vacuum emulsifying mixer is equipped with various safety and security features. It has a break vacuum hole, CIP cleaning system, pressure air inlet hole and other related equipment to ensure the safety of the operator. It is important to remember that this type of equipment works under the vacuum condition and hence, it is not safe to work without supervision.
It is also important to check the location where you place this machine. It is essential that it should not be placed in areas where there are flammable or toxic chemicals, as this can create serious hazards. Also, you should not keep the machine in an area that is exposed to direct sunlight or wind, as this can cause corrosion to the machinery.
Vacuum Emulsifying Mixers Cost
The Vacuum Emulsifying Mixer is a high-performance mixer designed to produce emulsions in small and large scale industries. It has a powerful shear and can operate in either a single or multi-phase state. It can also handle viscous materials. The vacuum generated by this equipment creates a force that forces the mixture through a narrow gap between the stator and the rotor, producing a high-speed shear that can produce a highly homogenous mix.
It is used in the production of mayonnaise, ketchup, dressings, chocolate fillings and sauces. It is also used in the cosmetic, pharmaceutical, and chemical industry. The equipment can process a wide range of batch sizes and is easy to operate. It is more cost-effective than an inline mixer.
The machine has a stainless steel tank, control panel, emulsifying bowl with an outer water pouring tube, and agitator. It can work on both electricity and steam heating. It also has a temperature measuring device to check the required mixing speed and heat. It is ideal for small to medium scale businesses and industries confined to particular production like shampoo and lotions. The machine has a welded jacket to hold the mixing vessel for electrical heating. This jacket can be insulated with thermal insulation and thermal oil. The insulating material is also durable and can withstand high temperatures.
Advantages of Vacuum Emulsifying Mixers
Vacuum emulsifying mixers are used in various industrial processes for mixing, dispersing, and homogenizing liquids. They are also used for emulsifying materials with high matrix viscosity and solid content. This type of mixer is ideal for a variety of industries, including cosmetics, medicine, and food. The equipment can be used to create a wide range of products, from mixer supplier creams and lotions to ointments and pharmaceutical suspensions. It can also be used to produce aqueous dyes and printing ink.
This machine can handle a large quantity of material and has a high-speed mixing capacity. It can also prevent clogging, which is a common problem with high-viscous substances. In order to avoid this, you need to use a high shear mixture and reduce air incorporation into the mix. Moreover, it is important to select the right location for installing the machine. It should be in a place that is easily accessible and safe to work with chemicals and hazardous substances.
The vacuum pump is a great feature of this machine, as it can help to remove air bubbles from the mixture. It can also increase the speed of emulsification and reduce the time required to mix. Additionally, it can also provide a precise temperature control. This is particularly useful for chemical industries that require a stable temperature. These machines can be used in many different applications, such as polyesters and synthetic fibers, latex and saponification products, and paints.